Manual fusion welder

The Oakley Manual Fusion Welder is a high-precision machine designed for pin to coil welding, ensuring reliable and durable connections. Equipped with advanced electronic welding controls, it automatically adjusts the weld settings according to the type and diameter of wire, making it ideal for heating elements production.

This fusion welder uses specialized electrodes to perform fusion welding, where the section of the coil between the electrodes melts and fuses seamlessly to the terminal pin. With a programmable weld control and a 5 kVA weld transformer, the Oakley Manual Fusion Welder achieves high productivity, producing around 1,200 welds per hour.

Advantages

The concrete advantages that make the difference

Precise and consistent welding

It automatically adjusts for different wire types and diameters, ensuring uniform weld quality and reducing errors.

Strong and reliable welds

It creates strong and durable connection between coils and terminal pins, working effectively even on very fine or heavy gauge wires.

High production efficiency

It can produce approximately 1,200 welds per hour, supporting high-volume manufacturing and enabling continuous and efficient operation.

Details

The Fusion Welder is equipped with a programmable weld control and a 5 kvA weld transformer. A different weld head is used on this machine with completely different electrodes. With a fusion weld, any portion of the coil that is located between the electrodes is melted and fused to the terminal pin, thus providing an exceedingly strong and reliable weld. It provides an excellent method, however, for welding very fine or very heavy gauges of wire that are difficult to spot weld on a consistent basis. The fusion welder requires a water supply for cooling the electrodes and an argon supply to provide the atmosphere for the weld. Production for this model is about 1200 welds per hour.

Technical Characteristics

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Length
42 inch (1067 mm)
Width
30 inch (762 mm)
Height
70 inch (1778 mm)
Weight
850 lbs (386 kg)
Electric Supply
220 v – 1 ph – 50/60 hz
Air Supply
5.6 bar (80 psi)
Water Supply
5.7 liters/min. (1.5 gal./min)
Pin Diameter
Any
Coil Diameter
Any

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