Oakley Industrial Machinery’s automatic coil winding machine delivers unmatched speed, precision, and ease of use, ensuring high-performance coil production for heating elements that meets the latest quality standards.
Fully electronic and automated, the system features an advanced control setup for constant monitoring and auto-calibration of the ohmic value of each coil. This allows immediate detection of wire sections outside tolerance and potential tension issues, guaranteeing consistent and reliable results.
The concrete advantages that make the difference
Eliminates deformation or curl during cutting thanks to accurate blade positioning.
Automatic electronic system tracks wire resistance in real time.
Runs without constant operator supervision, improving efficiency.
Machine stops automatically if wire entanglement occurs on the spindle.
Intuitive touchscreen ensures easy operation and reduced training time.
DC motors maintain stable operating parameters for reliable coil winding.
Discover all the machine details
REACTIVE BRAKE Mechanical cam device for automatic wire tension control through controlled braking of the wire spool.
CONTINUOUS MEASUREMENT DEVICE FOR WIRE RESISTANCE (OHM) VALUE AND WIRE LENGTH (ENCODER)
COIL COLLECTION BIN for collecting coils after cutting.
MACHINE SUPPORT BENCH WITH DRAWERS
2 SPOOL HOLDERS FOR RESISTIVE WIRE
CUTTING DEVICE driven by a DC motor.
SEPARATOR System for separating coils by means of a cutting blade, for single wire only with diameter greater than 0.25 mm. Programmable for up to 100 separations. Separation range can be defined by ohmic value, number of turns, or as a percentage of the nominal ohmic value.
MANUAL VERIFICATION DEVICE for checking the ohmic value of the first coil produced, with automatic machine calibration to the programmed ohmic value.
MANDREL HOLDER UNIT for coil winding, driven by a brushless motor.
2 PRESSURE WHEEL HOLDER UNITS ON THE MANDREL for coil generation, driven by a DC motor.
Discover all the machine options
The standard coil offloading tray is fixed and has a length of 670 mm (26.38 in). Longer trays are available, as detailed in the table within the technical data sheet. In the case of the production of long coils, the use of pneumatic offloading systems is recommended. When producing longer elements, a longer system of static ohm measurement is recommended.
Device for unwinding and tensioning wire in drums or pail packs. Max wire size 1,8 mm (.071 in).
Software patch to manage ethernet interface. It allows remote access to the machine.
It is possible to produce coils with single wire, wire diameter < 0,09 mm (.004 in) and mandrel diameter < 0,60 mm (.024 in) using this special kit.
Device to verify calibration to the coiling machines. Dynamic and static Ohmic testing is provided complete with mechanical connectors to measure wheel, box with certified test resistors and set of connection cables.
The standard indicator light is orange color. The 3-color indicator light allows the use of color to indicate the machine status (green: machine in use; yellow: machine during setting or production batch ready; red: machine in alarm).
Lubricant specially developed for coiling machines biodegradable and to be washed away with water.
The dispenser restores the level of lubricant in the lubricant basin. It is recommended in case the machine works without frequent surveillance.
The standard coil offloading tray is fixed and has a length of 670 mm (26.38 in). Longer trays are available, as detailed in the table within the technical data sheet. In the case of the production of long coils, the use of pneumatic offloading systems is recommended. When producing longer elements, a longer system of static ohm measurement is recommended.
Discover all the machine configurations
To allow the formation of 3-wire coils, the following support must be provided:
DYNAMIC SUPPORT TO ALLOW 3-WIRE WINDING, Mod. 125/29.000310 composed by:
To allow the formation of 3-4 wire coils, the following support must be provided:
DYNAMIC SUPPORT TO ALLOW 3-OR 4 WIRE WINDING, Mod. 125/29.000320 composed of:
The largest wire diameter when winding 4-wire coils is 0,7+0,7+0,7+0,7 mm
To allow the formation of 3-wire coils, the following support must be provided:
DYNAMIC SUPPORT TO ALLOW 3-WIRE WINDING, Mod. 125/29.000310 composed by:
Discover all the machine details
Standard wire spools type, up to | 250 DIN |
Length of the standard coil offloading system | 670 mm (26.38 inch) |
Max number of mandrel revolutions | 6000 rev/min. |
Product codes to be stored (wire Ø - alloy - mandrel Ø - 1-2 wire coil) | n. 2000 |
Max. batches to be set (same product code) | n. 20 |
Precision on final coil ohmic value (depending on speed) | ± 0,5 - 0,8 % ohm |
Electric supply | L+N/PE V |
Total installed power | 1 kVA |
Machine dimensions | 1340x845x1845h mm |
Weight | 230 kg |
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