La línea automática de corte de tubos a partir de bobina de Oakley Industrial Machinery está diseñada para la producción de alto volumen de elementos calefactores, ofreciendo una solución totalmente automatizada para el corte de tubos a partir de bobina con una velocidad y una precisión extraordinarias.
Este sistema avanzado procesa bobinas de tubos de acero inoxidable a través de varias unidades integradas, incluidas secciones de desenrollado, calibrado y enderezado equipadas con rodillos hiperbólicos para garantizar una perfecta alineación del tubo antes del corte.
En el centro del sistema se encuentra una unidad de corte de alto rendimiento, disponible con un mecanismo de corte orbital por marcado y separación, una configuración de corte con sierra o un sistema de corte por guillotina.
Una vez que el operario define la velocidad de alimentación, el tamaño del lote y la longitud de corte del tubo mediante la interfaz de control, la línea funciona de forma autónoma, garantizando una producción continua y eficiente.
Las ventajas específicas que marcan la diferencia
Diseñada para funcionamiento continuo y lotes de producción de gran capacidad.
Defina los parámetros una sola vez y deje que el sistema gestione todo el ciclo.
El corte en continuo garantiza un procesamiento rápido y preciso de los tubos destinados a la fabricación de elementos calefactores.
Descubre todos los detalles de la máquina.
DOUBLE UNWINDING REEL
can hold two hose reels, preventing the machine from stopping when changing reels, thus maintaining continuous operation.
CALIBRATION SYSTEM
The machine is supplied complete with two calibration heads. The rollers are idle and must be replaced for each different pipe diameter being cut. However, it is recommended to purchase the entire calibration unit, complete with roller support base and rollers, to speed up setup times. Otherwise, the rollers and guide bushings must be replaced with each diameter change.
OPERATOR PANEL
The operator console features a touchscreen display where you can program the length of the tube to be cut, the number of pieces to be cut, and the line speed.
UNLOADING HOPPER
PIPE ADVANCE SYSTEM (CATERPILLAR)
The device consists of two rubber belts that pull the pipe. The upper belt can be raised (opened) or lowered (closed) by means of a pneumatic cylinder. The pressure exerted by the cylinder can be adjusted to suit the diameter and thickness of the pipe. Normally, only the upper belt is motorized, but the lower belt can also be motorized upon request.
RECTIFIER
Hyperbolic roller rotary straightener.
FLYING CUTTING SYSTEM
In this device, the cutting unit is integrated into a mobile carriage with a controlled axis.
Descubre todas las configuraciones
The orbital score-and-pull-apart system is engineered to address the limitations of similar orbital cutting methods that rely on engraving wheels. This process employs either a rotary blade cutter or insert-style cutting technology to gradually score the tube, thinning a circular section of its wall. Once sufficiently weakened, a clamp separates the tube cleanly. The result is a chipless, burr-free cut with perfectly smooth edges and no deformation.
The saw-cutting system uses a high-resistance circular blade that spins at high speed to deliver fast, clean cuts. This technology can handle various tube thicknesses and materials while maintaining precise 90-degree cutting accuracy. In addition, the sturdy construction and cutting method increase the tool’s lifespan, providing long-lasting durability and dependable performance.
Guillotine cutting lines are engineered to produce tubes in customized lengths, with the internal diameter precisely calibrated at both ends. These systems are typically chosen for medium- to high-volume production, as they allow fast changeovers between cutting diameters. After cutting, a punching step removes the “heart-shaped” deformation created by the process. This punching can be carried out manually using a handheld tool or automatically through a transfer system positioned after the cutting station.
The orbital score-and-pull-apart system is engineered to address the limitations of similar orbital cutting methods that rely on engraving wheels. This process employs either a rotary blade cutter or insert-style cutting technology to gradually score the tube, thinning a circular section of its wall. Once sufficiently weakened, a clamp separates the tube cleanly. The result is a chipless, burr-free cut with perfectly smooth edges and no deformation.
Material de los tubos a cortar | Acero, acero inoxidable, cobre y aluminio |
Espesor del tubo a cortar | mm 0,3 – 1,00 |
Diámetro exterior del tubo | mm 6 – 22 (por definir) |
Longitud mínima de corte | mm 100 |
Alimentación neumática | bar 6 |
Potencia eléctrica | kW 1,2 |
Tensión | Por definir (V) |
Tiempo de cambio de longitud de corte | min. 2 |
Tiempo de cambio de diámetro del tubo | min. 5 |
Tiempo de corte (operación de marcado y separación) | seg. 2,5 – 3,5 |
Descubre los demás productos de nuestra gama.
Descubra nuestras soluciones para corte, doblado y mecanizado especial.
