Manual spot welder

Oakley Industrial Machinery offers extensive expertise in coil-pin welding and provides tailored solutions for heating element assembly, ranging from manual to semi-automatic and fully automatic devices depending on production requirements.

The manual spot welder is designed specifically for welding coils to terminal pins, making it ideal for small-volume production batches. Operating fully manually, weld quality depends on the operator; however, the machine is equipped with a precise electronic welding control to ensure accurate adjustment of weld parameters for different wire types and diameters.

Advantages

The concrete advantages that make the difference

Inverter-Controlled Welding

Ensures precise and consistent welds.

Flexible Program Management

Supports up to 300 welding programs, each configurable with 32 parameters.

Optimized for Small-Batch Production

Perfect for low-volume or prototype runs.

Details

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ELECTRONIC CONTROL SYSTEM Controlled diode power group (SCR) and transformer built with silicon steel laminations, rated at 15 KVA, single-phase, fully water-cooled and impregnated in epoxy resin.

DIE-CAST ALUMINUM FRAME housing the complete welding group.

ELECTRONIC CONTROL — up to 300 welding programs with up to 32 programmable parameters per program. The system includes:

  • Electrode approach
  • Welding current ramp setting
  • Current and welding duration setting
  • Holding current setting
  • Upper and lower welding current limit settings
  • Pressure hold with post-weld cooling

2 WATER-COOLED ELECTRODE HOLDER ARMS

CCD COPPER ELECTRODES

Technical Characteristics

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Cycle time
3 - 4 sec.
Terminal pin length
45 - 200 mm
Terminal pin diameter
2,5 - 4 mm
Coil length
50 - 1200 mm
Coil outer diameter
1,8 - 4 mm
Power supply voltage
To be defined (V)
Installed power
15 kVA
Pneumatic supply
6 Ate
Cooling water
2 l/min
Welding unit
To be defined
Dimensions
2325 x 1245 x 1770 mm (L x W x H)
Weight
400 k
Machine setup time
2 - 3 min.

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Plug to pin assembly
Automatic coil-pin welding and plug assembly
Coiling machine

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